Trane Furnace Part

QUESTION:

I have a Trane XL90 furnace (high effic, two stage) that goes into a fault condition every once in a while and will not generate heat until reset (a big pain especially if it happens in the middle of the night). Was wondering if there are any furnace gurus out there who might be able to advise me. The fault code displayed means either a grounding or igniter problem but I have checked both and nothing seems amiss. It sounds then it may be a controller board problem but I don't wish to replace it on spec as they want about $500 for the thing. Actually stopping a Trane is pretty easy in my case

ANSWER:

If it has a silicon carbide hot-surface ignitor, go to your local supply house and get two more - one to replace, and a spare on hand. Much cheaper than a new control board - but remember that they are as fragile as porcelain. There's a reason they are shipped in a sturdy box well packed in foam.
When I last did HVAC full time these were just coming on the market, and I always had a few on the truck. Now we just put in a new furnace here that has one, and I need to go get a spare for the house.
The failure mode is for them to crack across the element and work part of the time - then after a few cycles they get hot and expand a bit and the crack opens before the gas lights off. You can see the sparks across the crack. The controller sees the open ignitor and trips a fault code blinkenlight, and that's one you have to unplug the furnace to reset.


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